Z101

Gate valve with a rubberized wedge cast iron flange, F4, cast iron wedge GGG50 + EPDM, PN16

Fig.
Z101
Price:
2 419.02 UAH
Tightness class:
"A"
Pressure:
1.6 MPa
Temperature (max.):
up to +100 °C
Connection type:
flanged
Body material:
cow cast iron EN-GJS500-7
Stock:
steel EN-1.4031
Wedge:
cow cast iron EN-GJS500-7+EPDM
Working environment:
drinking water, air
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    A rubber-lined wedge gate valve is one of the most common types of shut-off valves used to completely shut off the flow of the working medium in pipe systems. The F4 GGG50 + EPDM PN16 model from UKSPAR combines high quality, durability and maintainability.

    This shut-off valve provides a hermetic flow shut-off thanks to a rubber wedge that fits snugly against the seat. Its body is made of cast iron, with a wear-resistant epoxy coating, which increases the corrosion resistance of the product. This pipeline valve is designed for air or drinking water, it is widely used.

    Product specifications

    Cast iron gate valve with rubberized flange wedge is manufactured in accordance with strict international standards. Main technical characteristics of the product:

    • tightness class: A
    • nominal pressure (PN): 1.6 MPa;
    • body material: ductile iron EN-GJS500-7;
    • wedge material: ductile iron EN-GJS500-7 + EDPM;
    • coating: anti-corrosion epoxy (350 microns thick);
    • temperature: up to +100 °C.

    Such parameters ensure high reliability, maintainable design and long service life of the Z101 valve even under intensive operation.

    Structure and overall dimensions

    Such flanged valves structurally consist of several elements:

    • corps;
    • wedge;
    • rod nut;
    • stock;
    • gasket;
    • cover;
    • retaining ring and thrust washer;
    • dustpan;
    • flywheel;
    • bolt;
    • oil seal/locking nut;
    • screw;
    • sealing ring;
    • eye bolt.

    DN

    L D K n.d. b ∅M H Square rod Flywheel revolutions* (rpm) Weight (kg)

    mm

    40

    140 150 110 4-∅19 19 ∅180 200 14 9 8,00

    50

    150 165 125 4-∅19 19 ∅180 215 14 9

    9,40

    65

    170 185 145 4-∅19 19 ∅200 250 17 10

    12,00

    80

    180 200 160 8-∅19 19 ∅200 275 17 12

    13,60

    100

    190 220 180 8-∅19 19 ∅220 320 19 12

    18,70

    125

    200 250 210 8∅-19 19 ∅254 355 19 14,5

    23,80

    150

    210 285 240 8∅-23 19 ∅280 398 19 17

    29,60

    200

    230 340 295 12-∅23 20 ∅315 495 24 18,5

    49,00

    250

    250 405 355 12-∅28 22 ∅406 590 27 23

    76,60

    300

    270 460 410 12-∅28 24,5 ∅406 670 27 27

    96,40

    350

    290 520 470 16-∅31 26,5 ∅500 810 27 30,5

    168,80

    400

    310 580 525 16-∅31 28 ∅500 900 27 34,5

    206,00

    450

    330 640 585 20-∅31 30 ∅500 1000 30 28

    338,00

    500 350 715 650 20-∅34 31,5 ∅600 1065 30 32,5

    371,00

    600 390 840 770 20-∅37 36 ∅600 1265 30 34,5

    610,00

     

    DN

    D D1 D2 H L b f

    Zd

    Weight, kg

    mm

    700

    910 840 794 1532 430 39,5 5 24-∅37

    1100,00

    800

    1025 950 901 1705 470 43 5 24-∅40

    1400,00

    900

    1125 1050 1001 1810 510 46,5 5 28-∅40

    1840,00

    1000

    1255 1170 1112 2035 550 50 5 28-∅43

    3250,00

    1200

    1485 1390 1328 2640 630 57 5 32-∅49 4800,00

     

    This rubber-coated flanged wedge gate valve has a flange mounting, which makes it easier to install and remove in any pipeline system.

    Designation and decoding of marking

    Information is printed on the valve body that allows you to determine its main parameters:

    • DN — nominal diameter (mm);
    • PN16 — working pressure (bar);
    • GGG50 is the cast iron grade of the body;
    • EPDM is a type of sealing material;
    • F4 — structural length (short version);
    • EN 1074/EN 1171 — manufacturing standard;
    • UKSPAR is the manufacturer.

    This marking ensures product identification during installation, maintenance or replacement.

    Maintenance

    To ensure that a cast iron valve with a rubber-coated wedge works for a long time and efficiently, it is important to perform scheduled inspections:

    • check the condition of EPDM seals;
    • lubricate the moving parts of the rod;
    • monitor the absence of corrosion on flange connections;
    • conduct periodic leak testing at operating pressure.

    The repairable design allows for easy replacement of worn elements without dismantling the entire valve, which reduces maintenance costs.

    Malfunctions and their elimination

    During operation, typical deviations in operation sometimes occur, which can be dealt with independently or with the help of service.

    Malfunction Possible cause Solution
    The tightness of the parallel double-disc valve is broken. Not completely closed passage Apply the calculated force to the flywheel
    Damaged or worn sealing surfaces Grind or repair the defect
    Leakage through gasketed joints Insufficient gasket seal or loose screw tension Tighten the screws evenly.
    The gasket was worn out. Replace
    The seal is permeable to the working medium (air/water) Insufficient packing seal Tighten the gland bolts.
    Packing wear Add more gaskets or replace with new ones

    Regularly checking the locking mechanism and rubber seal helps to avoid leaks and extend the life of the product.

    Operating conditions and installation

    Installation of such pipe valves is performed in a horizontal or vertical position. It is important to ensure the alignment of the flange connection and to avoid mechanical stresses in the pipeline.

    Basic installation requirements:

    • Clean sealing surfaces thoroughly before installation.
    • use gaskets that meet the working pressure of PN16;
    • Tighten the bolts evenly diagonally;
    • avoid excessive torque;
    • After installation, perform a hydraulic test.

    Compliance with these requirements guarantees hermetic sealing and stable operation of the valves even in difficult operating conditions.

    Where to buy a latch with a rubberized wedge in Ukraine

    UKSPAR is an official supplier of high-quality pipe fittings for various industries. You can buy a Z101 gate valve or, for example, threaded valves directly on the company website or by contacting our manager.

    We ensure high quality and compliance with international standards, provide consultations and organize comprehensive supply of valves for large facilities. In addition, we have prompt delivery throughout Ukraine, which allows you to quickly get the necessary shut-off valves in any corner of our country.

    Prices for rubber wedge valves

    The cost depends on the diameter of the valve, the type of drive and the volume of the order. UKSPAR offers a competitive price for a rubber wedge valve with a flexible discount system for regular and wholesale customers.

    To receive a commercial offer, simply contact us via the feedback form or by calling the phone number listed on our website.

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    What type of valve does a gate valve belong to?

    A gate valve is a shut-off valve designed to completely open or shut off the flow.

    What is a wedge valve for?

    It is used to cut off the flow of water or other media in pipelines, ensuring complete tightness of the system.

    What is a wedge in a latch?

    The wedge is a locking element that blocks the passage when lowered and opens it when raised. In this model, it is covered with EPDM rubber.

    What types of wedges are there in valves?

    There are three main types: metal, rubberized, elastic, and solid. Rubberized wedges are most often used because of their high tightness.

    Why can't a valve with a rubberized wedge regulate the flow rate of the working medium?

    It is only intended to fully open or close the flow. Partial opening will cause wear of the wedge and damage to the seals.

    Where to buy a Z101 latch in Kiev?

    The Z101 gate valve can be purchased in Kyiv from Uxpar, the official supplier of pipeline fittings, at the address: Kyiv, Levadna St., 30, telephone number for consultations: 067 462 38 83